Interchange and area lighting luminaire

ABSTRACT

The combination of reflector, skirted with a refractor for redistributing some of the reflected and some of the direct light from a light source disposed at very high mounting heights, provides a luminaire to light interchange and other highway areas, eliminating the need for positioning highway lighting luminaires adjacent the highway.

States t [191 Edman et a1.

[ Oct. 16, 1973 INTERCHANGE AND AREA LIGHTING LUMINAIRE Inventors: Warren H. Edman, Hohokus,

N.J.; James W. Patyrak, Newark, Ohio Assignee: l-lolophane Coinpany, 1nc.,

New York, N.Y.

Filed: Nov. 29, 1971 Appl. No.: 203,020

Related US. Application Data Continuation of Ser. No. 829,475, June 2, 1969, abandoned, which is a continuation-in-part of Ser. No. 734,841, June 3, 1968, abandoned.

US. Cl. 240/25, 240/93, 240/160 R Int. Cl F215 1/10 Field of Search 240/25, 106, 41.35 R,

References Cited UNITED STATES PATENTS 6/1933 Exelmans 240/106 10/1966 Franck 240/25 3,278,743 3,340,393 9/1967 Franck etal 3,427,447

2/ 1969 Clark 240/93 Primary Examiner-Samuel S. Matthews Ags isgant Examiner-Richard M. Sheer Attorney-Robert M. Krone [5 7] ABSTRACT The combination of reflector, skirted with a refractor for redistributing some of the reflected and some of the direct light from a light source disposed at very high mounting heights, provides a luminaire to light interchange and other highway areas, eliminating the need for positioning highway lighting luminaires adjacent the highway.

15 Claims, 17 Drawing Figures mmrgnucnsma 3.766.375 sum 1 ur 6 THEN.

BY 7% XKWM ATTORNEYS PATENTEDHLI 1 ms 3.766.375 SHEU 2 BF 6 TUC JA.

ATTORNEYS PATENTEU 0C! 16 I975 SHEET 3 BF 6 TH ZB- THqZA- ATTORNEYS STREET SIDE PATENIEUUBI 151913 (3.766.375

SHEET k 0F 6 I FIG.6.

FIGZ FIG.8.

STREET SIDE HOUSE SIDE ATTO R N EYS minnow 16 1915 37661375 SHEET 5 UP 6 INVENTORS WAEEEA/ far/Aw 1722,4455 14 P4 TYFIK m7 ivy ATTORNEYS INTERCI-IANGE AND AREA LIGHTING LUMINAIRE This application is a continuation of application Ser. No. 829,475, filed 'June 2, 1969, now abandoned, which in turn is a continuation-in-part of application Ser. No. 734,841, filed June 3, 1968, now abandoned.

Present practice in street lighting is to illuminate the roadway with little attention to the area around the roadway both from the aesthetic point and the safety and comfort point of the driver, it would be desirable to illuminate not only the roadway but the area surrounding it. On todays modern highways, one conceivable area would be the interchange. To do this one would use I foot high mounted type V luminaires. As the driver approaches the interchange, instead of seeing a cluttering of 30 foot luminaires only lighting the roadway, he would approach an uncluttered area which is uniformly lighted.

Another conceivable area would be the border area of multilaned highways and to do this one would use 40 to 100 foot high mounted type II luminaires.

There is much possibility that the uniform illumination of the entire areas would make the driver unconscious of the units; i.e., simulate daylight. Aesthetically, the units would beautify the area during the night as well as during the day. From the comfort and safety standpoint, there are important advantages. Using fewer units, there would be fewer poles and less likelihood of a driver hitting one. Also, in interchange lighting, the poles could be as much as 150 200 feet from the roadway, again reducing the possibility of 'a driver hitting the pole.

Due to the high mounting height, necessarily, the beams are lower, eliminating glare from the luminaire and since the light is at lower angles, the specular component of reflected light off of the roadway is greatly reduced, increasing the drivers comfort and safety.

As one can readily see, the luminaire would be quite pleasing both aesthetically and from the standpoint of safety and comfort to the driver.

FIG. 1 is a side elevational, partly sectional view of an interchange luminaire of the invention;

FIG. 1A is a side elevational, partly sectional view of an interchange luminaire of the invention and adapted for side mounting;

FIG. 1B is a side elevational, partly sectional view of an interchange luminaire of. the invention and adapted for top mounting;

FIG. 2 is a vertical light distribution curve produced by such a luminaire with the light center in design position;

FIG. 2A is a vertical light distribution curve produced by such a luminaire with the light center disposed below design position inch);

F IG. 2B is a vertical light distribution curve produced by such a luminaire with the light center disposed even further belowdesign position (34 inch);

FIG. 3 is the bottom portion of FIG. 1, enlarged and has been added to show the ray traces an'dtheir angular values; 1

FIG. 4 is a top view of the bottom skirt portion of a luminaire of the present invention which is to be positioned at the side of a roadway;

FIG. 5 is a magnified view of a portion of the bottom skirt portion of FIG. 4;

FIG. 6 is a magnified view'of a second portion of the bottom skirt portion of FIG. 4;

FIG. 7 is a magnifiedview of a third portion-of the bottom skirt portion of FIG. 4;

FIG. 8 is a magnified view of a fourth portion of the bottom skirt portion of FIG. 4;

FIG. 9 is a bottom view of the bottom skirt portion of FIG. 4;

FIG. 10 is a magnified view of a portion of the skirt portion of FIG. 9;

FIG. 11 is a cross-sectional view of the bottom skirt taken along axis 11 11 of FIG. 9;

FIG. 12 is a cross-sectional view of the bottom skirt taken along axis '12 12 of FIG. 9; and

FIG. 13 is across-sectional view of the bottom skirt taken along axis 13 13 of FIG. 4.

The units 10 for interchange illumination are designed to give a beam of 53 vertical to work at the previously mentioned 100 foot mounting height. By changing light center, the beam can be adjusted to 55 or 58, but possibly sacrificing uniformity. By mounting three units on one pole, one can maintain 1.5 average ft. candles with a minimum-to-average ratio of about 3.6 l at a spacing of 4 l with the light center set at the 58 position.

Referring to FIGS. 1 and/or 2, physically, the interchange units consist of a reflector 11 and an open bottom skirt 12. The two pieces of glass are spun'together with an aluminum cover 13. The luminaire 10 including a ballast chamber BC is mounted via supports S. A bracket arm casting C (FIG. 1A) or a hood casting C (FIG. 1B) connects the ballast and the reflector. A rain shield, designated as such, covers the upper portion of the casting C, C, which is provided with vent holes, as designated in the drawings. Being open at the bottom and vented at the top, there is a chimney effect which will tend to prevent large amounts of dirt from accumulating in the optical assembly. Using a 1000 Watt metal halide lamp the following optical criteria were used in the designof the unit.

Basically, the glass prismatic reflector 11 produces a beam of approximately 45 from the vertical.

When the glass refractor 1 as shown, or a similarly prismatic plastic refractor, is-used in conjunction with the reflector, one is able to obtain the desired distribu tion. The refractor prisms P1 P13 take advantage of the fact that the reflected and direct light (R R are the reflected light rays; DR,: DR are the direct light rays; see FIG. 3) lie at approximately the same angles.

Due tothis fact both elements, the direct and reflected light, can be controlled with the samelprism. Prisms P1 P3 on the exterior serve to depress both the reflected rays and the direct rays while prisms P4 P13 serve to elevate the reflected and direct rays. Beginning with prism P13 and continuing,aseparation of the..direc,t

and reflector light is apparent. :T he reflected light maintains a beam of approximately 50 while the direct light tends toward lower angles. Because of this fact, a single prism can no longer control both the light rays and'a bending of the light which has been elevated by prisms P4 P13 is accomplished by prisms P14 P18 with the direct. light and reflector light which is not refracted (i.e., that which does not-interceptthe skirt).

The flutes F in the interior and exterior ofthe refractor serve to spread the light 15 in a plane normal to the extension of the flute. This serves to enhance the appearance of the unit and eliminate any sharp undesirable characteristics which may be inherent in the lamp. Instead of continuous flutes F, internal flutes may be superimposed upon the horizontal prisms P, such a construction being shown in FIG. 7 with reference to another embodiment of the invention, to be discussed.

The intermediates on the elevating prisms on the refractor were made so as to eliminate as much interception of light as possible while also keeping in mind the smallest included angle allowable for pressing the glass easily.

Photometrically, the unit performs exceedingly well. A 60 beam was the design point, however, due to the wide spreading of the reflector light the beam appears to be around 53 in the standard or design position. See FIG. 2. By moving the light center the beam can be raised to 55, see FIG. 2A, or 58, see FIG. 2B. Naturally the design position will provide the greatest uniformity. The unit 10, from an aesthetic and driver comfort and safety standpoints, has tested our well. Providing a plurality of positions for the unit will allow a larger mounting height to spacing ratio by sacrificing a little in uniformity. As an area unit or interchange luminaire it has many notable characteristics.

In the second preferred embodiment, illustrated in FIGS. 4 13, the illumination of a highway and its bordering area is achieved by mounting a type II luminaire at a height of over the standard 30; preferably within a range from 40 to 100 feet.

Physically these units have the same structure as the interchange unit 10. Consequently the reflected light (R R of FIG. 3) at about 45-50 vertical and the direct light (DR DR FIG. 3) striking the bottom skirt 112 will also lie at approximately the same angles and therefore can be similarly controlled by the same refractor skirt prism.

These border luminaire bottom refracting skirts 112 are divided into four 90 sections: a house side section 120 which will be on the back portion of the luminaire bottom refractor skirt 112, an opposite street side section 121, and two side sections 122, 123 which will face up and down the street.

The side sections 122, 123 have interior horizontally extending prisms 126 for vertically lifting light incident thereon to the 53, 55, 58 range according to the placement of the light center, and as opposed to standard luminaire beams which are between 6072 vertical. Superimposed on top of these large horizontal prisms are small vertically extending refracting prisms 127 covering a considerable area coming in from either end of the side sections for turning the incident light laterally into the street or roadway area to be lighted. As in standard luminaires, lateral deviation is kept within about 42.

These prisms 127 have curved active surfaces for simultaneously diffusing the incident light as it is being laterally redirected. The curvature of these prisms varies along the side of the refractor from deepest toward the center plane through the light source to more shallow, then straight at the ends of the side sections where diffusion is unnecessary for uniform viewing luminosity.

Similarly the depth of the prisms 127 varies for greater refractor power at the ends to lessen refractive powers toward the center.

Each street side sector 122, 123 has a neutral zone (FIG. 7) wherein incident light will be vertically controlled by the horizontal prisms 126 but which will be emitted in an undeviated lateral direction. Vertically extending shallow flutes 128 superimposed on prisms 126 will diffuse the incident light. Flutes 128 cover a relatively narrow control area, about five or six flutes wide.

Depending upon the design of the bottom refractor skirt 112 the horizontally extending prisms 126 may not extend upwardly to the top of the skirt 112 so that the top three or so prisms may be non-existent. In such a situation external depressing prisms may be utilized to achieve the desired vertical control (Pl P3 of FIG. 3).

The exterior side surfaces 122, 123 of the bottom refractor skirt 112 will normally be smooth (FIG. 9) but if desired shallow flutes vertically extending from the top to the bottom of the street sides of the skirt may be utilized to achieve greater diffusion.

The street side sector 121 has fairly deep undulating fluting 125 on the interior thereof (FIG. 5) for diffusing light incident thereon and external horizontally extending prisms .129 (FIG. 11) for vertically depressing incident light.

The house side sector 120 has a plurality of rows of external substantially horizontal refracting prisms on top of which are superimposed a plurality of substantially vertically extending reflecting prisms 131 (FIG. 12). If additional house side elevation is required horizontally extending elevating prisms can be placed on the interior surface of the skirt 112 in that area for lighting adjacent curb side structure.

What is claimed is:

l. A street lighting luminaire comprising a reflector, 21 prismatic refractor, a high wattage light source within said reflector, said light source and reflector being disposed so as to constitute means for emitting and reflecting light, respectively, at approximately the same first relatively low vertical angles in the aarea of the refractor, said refractor having a central aperture and including prisms along a lower portion of the inner surface thereof, said prisms having active surfaces disposed so as to constitute means for lifting light reflected by the reflector and light emitted directly from the source to approximately the same second relatively low vertical angles, the aperture of the refractor comprising means for passing light emitted directly from the light source and light reflected from the reflector and not incident upon the refractor, therethrough and vertical flutes on said refractor for relatively wide lateral diffusion of the light passing through the refractor.

2. The luminaire of claim 1, wherein said first relatively low vertical angles range between 45 50 and said second relatively low vertical angles range between 53 and 58.

3. The luminaire of claim 1 wherein said reflector is a prismatic reflector, said reflector and refractor have opposing annular faces spun together, an aluminum cover covers said prismatic reflector, said reflector, refractor and cover being apertured along a vertical axis.

4. The luminaire of claim 1 constituting means for lighting interchange and other large areas and wherein said prisms along the inner surface are annular and further constitute means for refracting light incident thereon into a circular beam at approximately 53 vertical.

5. The luminaire of claim 3 constituting means for lighting interchange and other large areas and wherein said vertical flutes are arranged on a lower portion of the outside surface of said refractor for relatively wide lateral diffusion of the refracted light, and an upper portion of said refractor has annular prisms on the outer surface thereof and vertical flutes on an upper portion of the inside surface thereof for lateral diffusion of light incident thereon, said annular prisms on the outer surface comprising means for depressing reflected and direct light.

6. The luminaire of claim 2 constituting means for type II light distribution upon a street, highway and the like, wherein said refractor comprises a front, rear and two side portions, said two side portions including said prisms along the internal surface thereon and said vertical flutes are disposed on the outer surface thereof and also internally in the central areas of said side portions,

said two side portions also including vertically oriented prism means superimposed on said prisms along the internal surface of said refractor for laterally, deviating light incident thereon toward a vertical plane passing through the light source and the central areas of said side sections.

7. The luminaire of claim 6 wherein said vertically oriented prism means are convex along their active surfaces the curvature thereof decreasingly varying from the central areas of said side section toward the rear and front ends.

8. The luminaire of claim 6 wherein said vertically oriented prisms decreasingly vary in refractive power from the central areas of said side section toward the rear and front ends. I

9. The luminaire of claim 6 wherein said front portion includes means on the external surface thereof for depressing light from said source.

10. The luminaire of claim 6 wherein said rear section includes means on the external surface thereof for reflecting light from said source and said reflector.

11. The luminaire of claim 8, the internal surface of said front section includes flutes apposing said light depressing means.

12. The luminaire of claim 10 constituting means for upper portion of said refractor having annular prisms distributing reflected and direct light into a circular on the outer surface thereof and vertical flutes on the inside surface thereof, said annular prisms on the outer surface comprising means for depressing reflected and direct light and the vertical flutes on the inside surface thereof comprising means for laterally diffusing light incident thereon.

14. The luminaire of claim 13, constituting means for distributing reflected and direct light into a Type II distribution with the lateral beams at approximately 53 vertical at a mounting height between 40 feet and feet.

15. A street luminaire comprising a prismatic reflector, a prismatic refractor having front, rear and opposed side portions, said reflector and refractor having opposing annular faces spun together, an aluminum cover covering said prismatic reflector, said reflector, refractor and cover being apertured along a vertical axis, a high wattage light source within said reflector, said light source and reflector being disposed so as to constitute means for emitting and reflecting light, re spectively, at approximately the same angels in the area of said refractor, said refractor including annular prisms along the inner surface onopposed side portions thereof, each prism having an active surface, vertical prisms of varying refractive power, superimposed on the active surfaces of said annular prisms and including convex surfaces of varying curvature, said annular prisms having their active surfaces disposed so as to constitute means for lifting reflected anddirectlight striking the same at approximately the same angle, re-' rect light.

mg UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent 3 7 66 3 75 Dated October 16/1973 t Warren H. Edman and James W. Patyrak It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:

I Column 4, line 34, "the same" should read --equal-; 1

line 35, delete "a" before "area; line 39, insert -saidbetween "lifting" and "light"; line 40, insert --said-- between "and" and "light"; line 42, insert -said second angles being greater than said first angles-- between "angles" and "the". Column 6, line 1, delete "the same" and insert equal first vertical-; line 5 insert said between "ing" and "reflected"; delete "same" and insert --active surfaces--; line 6, delete "the same angle" and insert -equal second vertical angles, said second angles being greater than said first angles,-; line 32, delete "the same" and insert --equal first vertical"; delete "angels" and insert '-angles'-; line 40, insert --said-- between "lifting" and "reflected"; line 41, delete "same" and insert -active surfaces--; insert -equa l second vertical angles, said second. angles being greater than said first anglesand delete "the same ng Signed and sealed this 9th day of July 197 (SEAL) Attest:

MCCOY I LGIBSON JR. C. MARSHALL DANN Attesting Officer Commissioner of Patents 

1. A street lighting luminaire comprising a reflector, a prismatic refractor, a high wattage light source within said reflector, said light source and reflector being disposed so as to constitute means for emitting and reflecting light, respectively, at approximately the same first relatively low vertical angles in the aarea of the refractor, said refractor having a central aperture and including prisms along a lower portion of the inner surface thereof, said prisms having active surfaces disposed so as to constitute means for lifting light reflected by the reflector and light emitted directly from the source to approximately the same second relatively low vertical angles, the aperture of the refractor comprising means for passing light emitted directly from the light source and light reflected from the reflector and not incident upon the refractor, therethrough and vertical flutes on said refractor for relatively wide lateral diffusion of the light passing through the refractor.
 2. The luminaire of claim 1, wherein said first relatively low vertical angles range between 45* - 50* and said second relatively low vertical angles range between 53* and 58*.
 3. The luminaire of claim 1 wherein said reflector is a prismatic reflector, said reflector and refractor have opposing annular faces spun together, an aluminum cover covers said prismatic reflector, said reflector, refractor and cover being apertured along a vertical axis.
 4. The luminaire of claim 1 constituting means for lighting interchange and other large areas and wherein said prisms along the inner surface are annular and further constitute means for refracting light incident thereon into a circular beam at approximately 53* vertical.
 5. The luminaire of claim 3 constituting means for lighting interchange and other large areas and wherein said vertical flutes are arranged on a lower portion of the outside surface of said refractor for relatively wide lateral diffusion of the refracted light, and an upper portion of said refractor has annular prisms on the outer surface thereof and vertical flutes on an upper portion of the inside surface thereof for lateral diffusion of light incident thereon, said annular prisms on the outer surface comprising means for depressing reflected and direct light.
 6. The luminaire of claim 2 constituting means for type II light distribution upon a street, highway and the like, wherein said refractor comprises a front, rear and two side portions, said two side portions including said prisms along the internal surface thereon and said vertical flutes are disposed on the outer surface thereof and also internally in the central areas of said side portions, said two side portions also including vertically oriented prism means superimposed on said prisms along the internal surface of said refractor for laterally, deviating light incident thereon toward a vertical plane passing through the light source and thE central areas of said side sections.
 7. The luminaire of claim 6 wherein said vertically oriented prism means are convex along their active surfaces the curvature thereof decreasingly varying from the central areas of said side section toward the rear and front ends.
 8. The luminaire of claim 6 wherein said vertically oriented prisms decreasingly vary in refractive power from the central areas of said side section toward the rear and front ends.
 9. The luminaire of claim 6 wherein said front portion includes means on the external surface thereof for depressing light from said source.
 10. The luminaire of claim 6 wherein said rear section includes means on the external surface thereof for reflecting light from said source and said reflector.
 11. The luminaire of claim 8, the internal surface of said front section includes flutes apposing said light depressing means.
 12. The luminaire of claim 10 constituting means for distributing reflected and direct light into a circular beam at approximately 53* vertical at a mounting height between 40 feet and 100 feet.
 13. A luminaire for interchange and area lighting comprising a prismatic reflector, a prismatic refractor, said reflector and refractor having opposite annular faces spun together, an aluminum cover covering said prismatic reflector, said reflector, refractor and cover being apertured along a vertical axis, a high wattage light source within said reflector, said light source and reflector being disposed so as to constitute means for emitting and reflecting light, respectively, at approximately the same angles in the area of said refractor, said refractor including annular prisms along a lower portion of the inner surface thereof and having their active surfaces disposed so as to constitute means for lifting reflected and direct light striking the same at approximately the same angle, the aperture of said refractor comprising means for passing unchanged reflected and direct light, vertical flutes arranged on a lower portion of the outside surface of said refractor for relatively wide lateral diffusion of the refracted light, an upper portion of said refractor having annular prisms on the outer surface thereof and vertical flutes on the inside surface thereof, said annular prisms on the outer surface comprising means for depressing reflected and direct light and the vertical flutes on the inside surface thereof comprising means for laterally diffusing light incident thereon.
 14. The luminaire of claim 13, constituting means for distributing reflected and direct light into a Type II distribution with the lateral beams at approximately 53* vertical at a mounting height between 40 feet and 100 feet.
 15. A street luminaire comprising a prismatic reflector, a prismatic refractor having front, rear and opposed side portions, said reflector and refractor having opposing annular faces spun together, an aluminum cover covering said prismatic reflector, said reflector, refractor and cover being apertured along a vertical axis, a high wattage light source within said reflector, said light source and reflector being disposed so as to constitute means for emitting and reflecting light, respectively, at approximately the same angels in the area of said refractor, said refractor including annular prisms along the inner surface on opposed side portions thereof, each prism having an active surface, vertical prisms of varying refractive power, superimposed on the active surfaces of said annular prisms and including convex surfaces of varying curvature, said annular prisms having their active surfaces disposed so as to constitute means for lifting reflected and direct light striking the same at approximately the same angle, reflecting means and light depressing means on, respectively, the rear and front portions of said refractor, the aperture of said refractor comprising means for passing unchanged reflected and direct light, said front portion of said refractor having anNular prisms on the outer surface thereof, said annular prisms on the outer surface comprising means for depressing reflected and direct light. 